Challenge
Broxap Ltd, one of the UK’s leading suppliers of waste bins, distributes approximately 2,000 bins each month, averaging nearly 100 bins per day. These are packed onto pallets, with each pallet holding between 2 to 4 bins. Prior to the project, Broxap’s team relied on manual wrapping processes, which posed challenges in both efficiency and safety. The manual approach not only consumed more time and resources but also increased the risk of repetitive strain injuries (RSI) among their staff.
Broxap needed a solution that would enhance the consistency of their pallet wrapping, reduce manual handling, and optimise film usage to reduce waste.
Solution
Gordian Strapping provided Broxap with their industry-leading Saving eMPS 1650 Turntable—a state-of-the-art automatic pallet wrapping machine designed to improve operational efficiency. This advanced system features a power pre-stretch film carriage, which optimises the use of wrapping film, reducing wastage and cutting overall material costs.
With the new machine, Broxap’s wrapping process was transformed. The Saving eMPS 1650 ensures that every pallet is securely and consistently wrapped, regardless of the number of bins loaded, maintaining operational standards and reducing the risk of damage during transport.
Results
The installation of the Saving eMPS 1650 Turntable has delivered impressive results for Broxap:
- Increased Efficiency: The automated system allows Broxap to wrap more pallets per day with less manual intervention, ensuring faster turnaround times.
- Improved Safety: The reduction in manual handling has significantly minimised the risk of RSIs, enhancing workplace safety for their team.
- Optimised Material Usage: Thanks to the advanced pre-stretch technology, film usage has been reduced, leading to cost savings and reduced environmental impact.
- Consistent Wrapping Quality: Each pallet is consistently wrapped to the highest standard, ensuring optimal stability and protection during transport.
Conclusion
The integration of Gordian Strapping’s Saving eMPS 1650 Turntable has not only transformed Broxap’s pallet wrapping process but also enhanced operational safety and sustainability. By automating the task, Broxap has achieved new levels of efficiency and set a higher standard for the protection of their products during distribution.
For more information about how Gordian Strapping can enhance your operational efficiency, get in touch with us today.
